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What is Kaizen and Poka Yoke?

Kaizen Objective. POKAYOKE • ‘POKA‘ : Mistake ‘YOKE‘ : Proofing • A pokayoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid (yokeru) mistakes (poka). • Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.

Besides, what is difference between Poka Yoke and Kaizen?

Detection Based Poka Yoke: It allows the defect or error to occur but it detects the defect or error as early as possible in the same process or further process steps. Kaizen Means Good Change of Change for Betterment. Kaizen is bottom to top approach. Kaizen flows from bottom to Top.

Furthermore, what is poka yoke examples? Poka Yoke, also known as mistake-proofing, is a technique for avoiding simple human errors at work. Another example of PokaYoke device – many elevators are equipped with an electric eye to prevent doors from shutting on people. They are also equipped with sensors and alarms to prevent operation when overloaded.

Similarly, you may ask, what does Poka Yoke mean?

???, [poka yoke]) is a Japanese term that means “mistake-proofing” or “inadvertent error prevention”. A pokayoke is any mechanism in any process that helps an equipment operator avoid (yokeru) mistakes (poka).

What are the three technique of Poka Yoke?

There are three recognized types of poka-yoke for detecting and preventing errors in a process:

  • The contact method identifies defects using a part’s shape, size, colour, or other physical attributes.
  • The constant number (or fixed-value) method alerts the operator if a certain number of movements are not made.


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